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    Product Design, Reverse Engineering, Rapid Prototyping - a Case Study in Cutlery Production
    (The Eurographics Association, 2007) Magrassi, Grazia; Bordegoni, Monica; Raffaele De Amicis and Giuseppe Conti
    Reverse Engineering and Rapid Prototyping are consolidated practices in the industrial product design process. In any case, best practices should be set up according to the type of product and of objectives. This paper presents the results of a product re-engineering application in the field of high quality stainless steel cutlery. This activity included a re-modeling of a basis-shape that reproduces at best the original shape of a cutlery set designed in the Thirties for Alessi, which is still considered to be very fashionable. The shape of the manufactured physical pieces of cutlery has changed in time in respect to the original design, mainly because of some problems related to their manufacturing, which has been transferred from the central plant to other branches. We have obtained the digital model of the pieces of cutlery on the basis of the analysis of the available original 2D drawings, and of the laser scanning and subsequent re-engineering design of the available manufactured objects. Particularly complex activity was the removal of the shapes deviations due to the different forming techniques used in the various production factories. At the end of the reconstruction activity, physical prototypes of the new models were produced by means of a sintering process in order to evaluate and compare them to the original ones.
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    Monitor-Based tracking system for Wide Augmented Reality Environments
    (The Eurographics Association, 2010) Re, Guido Maria; Caruso, Giandomenico; Belluco, Paolo; Bordegoni, Monica; Enrico Puppo and Andrea Brogni and Leila De Floriani
    In Augmented Reality (AR) applications, the technological solutions used for tracking objects in the real environment are generally related to the conditions of the environment and to the application purposes. The selection of the most suitable tracking technology satisfies the best compromise among several issues including performance, accuracy and easiness of use. This paper describes an AR tracking approach based on a marker-based tracking and its development for wide environment by displaying itself on a monitor. This solution allows us to improve the visibility of the marker and the tracking, thanks to a dynamic control of marker s dimensions. The technical features and performances of our approach have been assessed by several testing sessions focused on comparative analyses.
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    A Mixed Environment for Ergonomics Tests: Tuning of Stereo Viewing Parameters
    (The Eurographics Association, 2007) Bordegoni, Monica; Caruso, Giandomenico; Ferrise, Francesco; Giraudo, Umberto; Raffaele De Amicis and Giuseppe Conti
    Virtual Reality and related technologies are becoming a common practice in the design industry in general and more specifically in the automotive field. By the joined use of virtual prototyping methodologies it is possible to achieve the reduction of the time-to-market, as well as the costs deriving from the creation of physical prototypes. Ergonomics tests conducted in Virtual Reality environments can be successfully used to influence the design of products. We have set up a mixed reality environment that allows us to simulate and test postural aspects as well as various levels and modalities of users' interaction. In order to achieve a performing interaction, correct registration and visualization parameters must be carefully set for preventing possible interaction errors, such as pointing with precision to the assigned target. The paper presents a methodology for tuning stereoscopic properties of the mixed reality environments used for ergonomic tests of a car interior in order to achieve correct visualization and positioning parameters. The environment includes a virtual human controlled by an optical motion tracking system, physical objects onto which the graphic virtual environment is superimposed, and a rotatory haptic device for controlling the car on-board infotainment. interface.
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    Environment based on Augmented Reality and Interactive Simulation for Product Design Review
    (The Eurographics Association, 2008) Bordegoni, Monica; Ferrise, Francesco; Ambrogio, Marco; Caruso, Giandomenico; Bruno, Fabio; Caruso, Francesco; Vittorio Scarano and Rosario De Chiara and Ugo Erra
    The aesthetic impact of a product is an important parameter that makes the difference among products technologically similar and with same functionalities. Product shape, which is strictly connected to the aesthetic impact, has different meanings if seen from the design and the engineering point of view. The conceptual design of shape of aesthetic products is usually performed by designers at the beginning of the product development cycle. Subsequent engineering design and studies, such as structural and fluid-dynamic analyses, lead to several design reviews where the original shape of the object is often modified. The design review process is time consuming, requires the collaboration and synchronization of activities performed by various experts having different competences and roles, and is performed using different tools and different product representations. Then, computer aided tools supporting conceptual design and analysis activities within the same environment are envisaged. The paper presents the conceptual description of an environment named PUODARSI that allows designers to modify the shape of a product and evaluate in real-time the impact of these changes on the results of the structural and fluid dynamic analyses in an Augmented Reality (AR) collaborative environment. Main problems in integrating tools developed for different purposes, such as, haptic interaction, FEM and CFD analyses, AR visualization concern the feasibility of the integration, the data exchange, and the choice of those algorithms that allow all that while guaranteeing low computational time. The paper describes the main issues related to the choice of hardware and software technologies, and the PUODARSI system implementation.